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Summary
This summary is machine-generated.

This study introduces a novel 3D method for characterizing curved diffractive microstructures, overcoming limitations of 2D techniques. The new approach precisely maps both macro and micro features for advanced optical manufacturing.

Keywords:
characterizationcurved blazed gratingdiffractive optical microstructurelaser scanning confocal microscopysub‐aperture stitching

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Area of Science:

  • Optics and Photonics
  • Materials Science
  • Metrology

Background:

  • Optical performance of curved diffractive microstructures is affected by macroscopic errors and microscopic groove parameters.
  • Conventional 2D profile measurement methods struggle to balance large-area coverage with high resolution, limiting global grating morphology capture.

Purpose of the Study:

  • To develop a comprehensive three-dimensional (3D) profile characterization method for curved gratings.
  • To enable cross-scale analysis of both macroscopic and microscopic features.
  • To improve process optimization and quality control in advanced optical manufacturing.

Main Methods:

  • Utilized laser scanning confocal microscopy-based stitching measurements for seamless 3D topography reconstruction.
  • Employed frequency-domain separation and iterative closest point algorithm for preprocessing and feature extraction.
  • Extended 2D Gabor filter bank to 3D for microstructure period distribution characterization and local planar least-squares fitting for blaze angle analysis.

Main Results:

  • Achieved seamless reconstruction of full-aperture 3D topography with submicron-scale features.
  • Precisely characterized 3D spatial distribution of grating blaze angle.
  • Experimental results showed high agreement with 2D characterization (deviations < 0.01 µm in mean period, < 0.05° in mean blaze angle).

Conclusions:

  • The proposed 3D method overcomes limitations of 2D line-profile analysis for curved diffractive microstructures.
  • Enables high-precision, cross-scale global characterization of grating topography.
  • Supports advanced optical manufacturing through improved process optimization and quality control.