Dewatering Hypersaline Na₂SO₄ and NaCl via Commercial Forward Osmosis Module

Efficient water recycling in the hydrometallurgical industry requires the dewatering of hypersaline Na₂SO₄ or similar brines via non-evaporative methods. Unfortunately, many non-evaporative methods require the use of specific solutes and are not compatible with complex hydrometallurgical effluents. Forward Osmosis (FO) uses a draw solution to link known non-evaporative water recycling methods with feed solutions that are otherwise incompatible. There is minimal experimental data on the dewatering performance of today's available commercial FO membranes, especially with hypersaline concentrations (>70,000 mg/L total dissolved solids). This study tests the commercially available Aquaporin HFFO2 hollow fibre FO membrane module with hypersaline Na₂SO₄ or NaCl feed solutions versus a MgCl₂ draw solution. It identifies a key requirement to maintain water flux above a certain threshold to prevent a decrease in Na Rejection or an increase in Mg reverse flux. It also defines a minimum osmotic differential that can be used to parameterize water flux, similar to the temperature of approach in heat exchangers, but to determine the extent of water removal in FO. We demonstrate that even under mildly acidic conditions, existing FO membranes can concentrate Na₂SO₄ to saturation, paving the way for their use in the hydrometallurgical industry.