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Fabrication and Drag Reduction Performance of Flexible Bio-Inspired Micro-Dimple Film
Yini Cai1, Yanjun Lu1, Haopeng Gan1
1Guangdong Provincial Key Laboratory of Micro/Nano Optomechatronics Engineering, College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518000, China.
Researchers developed a flexible polymer film with bio-inspired micro-dimples for drag reduction. Optimized manufacturing achieved high shape accuracy and validated significant drag reduction, showing promise for aerospace and marine applications.
Area of Science:
- Materials Science
- Fluid Dynamics
- Biomimetics
Background:
- Biological skins possess micro-structured surfaces that effectively reduce drag.
- Replicating these bio-inspired surfaces efficiently is crucial for technological applications.
Purpose of the Study:
- To develop a composite flexible polymer film with a bio-inspired micro-dimple array.
- To investigate the influence of manufacturing parameters on film quality and drag reduction.
- To validate the performance of the fabricated film through simulation and experiment.
Main Methods:
- Fabrication using precision milling, polishing, and micro-injection molding of thermoplastic polyurethane (TPU).
- Systematic investigation of injection molding parameters (melt temperature, holding time, injection speed).
- Numerical simulation and experimental validation of drag reduction performance.
Main Results:
- Polishing significantly improved mold core surface roughness and film replication accuracy.
- Melt temperature and holding time were key parameters affecting shape precision and roughness.
- Optimized conditions yielded a micro-structure shape accuracy of 13.502 μm and bottom roughness of 0.033 μm.
- Numerical simulations predicted a maximum drag reduction of 10.26% due to vortex cushion effects.
- Experimental validation confirmed drag reduction within 5% of simulation results across tested flow velocities.
Conclusions:
- The integrated manufacturing process is effective for producing flexible bio-inspired drag reduction films.
- The fabricated film demonstrates significant drag reduction capabilities, validated by simulation and experiment.
- This technology holds potential for applications in aerospace, underwater exploration, and pipeline transportation.
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