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Updated: Jan 29, 2026

Preparation of Binary and Ternary Deep Eutectic Systems
Published on: October 31, 2019
Sustainable Waterborne Polylactide Coatings Enabled by Hydrophobic Deep Eutectic Solvents Plasticization
Denys Baklan1, Victoria Vorobyova2, Olena Sevastyanova3
1Department of Chemical Technology of Composite Materials, Chemical Technology Faculty, Igor Sikorsky Kyiv Polytechnic Institute, Beresteiskyi Ave. 37, 03056 Kyiv, Ukraine.
Researchers developed water-dispersible polylactide (PLA) particles for low-temperature film formation. This innovation significantly reduces the minimum film formation temperature (MFFT) for sustainable, energy-efficient coatings.
Area of Science:
- Materials Science
- Polymer Chemistry
- Sustainable Coatings
Background:
- Polylactide (PLA) is a biodegradable polymer with potential for coatings.
- High film formation temperatures limit PLA's application in waterborne systems.
- Developing low-temperature, sustainable PLA coatings is crucial for energy efficiency.
Purpose of the Study:
- To create water-dispersible polylactide (PLA) particles for low-temperature film formation.
- To investigate the effect of particle size and plasticizers on film formation temperature.
- To explore the integration of bio-derived fillers into PLA coatings.
Main Methods:
- Fabrication of water-dispersible PLA particles using mechanical dispersion and ultrasonication.
- Reduction of particle size from ~2.2 µm to ~140 nm.
- Evaluation of conventional and bio-based plasticizers, including hydrophobic deep eutectic solvents (HDESs).
- Assessment of plasticizer compatibility using Hansen solubility parameters and glass transition temperature suppression.
- Incorporation of micro-sized cellulose fibers into PLA formulations.
Main Results:
- Stable PLA dispersions achieved with significantly reduced MFFT (from 128 °C to 80 °C).
- Combination of submicron PLA particles and plasticizers enabled film formation as low as 48 °C.
- Successful incorporation of cellulose fibers from agricultural residues into waterborne PLA coatings.
- First-time reporting of water-insoluble deep eutectic solvents as plasticizers for PLA coatings from water dispersions.
Conclusions:
- Developed a method for producing water-dispersible PLA particles suitable for low-temperature film formation.
- Demonstrated the potential for energy-efficient coating technologies using tailored PLA dispersions and plasticizers.
- Established a foundation for sustainable, low-VOC, and low film formation temperature PLA-based coating materials.
- Showcased the feasibility of using bio-derived fillers in waterborne PLA formulations.
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