A Gas Production Classification Method for Cable Insulation Materials Based on Deep Convolutional Neural Networks

As a non-invasive diagnostic technique, evolved gas analysis (EGA) holds significant value in assessing the insulation conditions of critical equipment such as power cables. Current analytical methods face two major challenges: insulation materials may undergo multiple aging mechanisms simultaneously, leading to interfering characteristic gases; and traditional approaches lack the multi-label recognition capability to address concurrent fault patterns when processing mixed-gas data. These limitations hinder the accuracy and comprehensiveness of insulation condition assessment, underscoring the urgent need for intelligent analytical methods. This study proposes a deep convolutional neural network (DCNN)-based multi-label classification framework to accurately identify the gas generation characteristics of five typical power cable insulation materials-ethylene propylene diene monomer (EPDM), ethylene-vinyl acetate copolymer (EVA), silicone rubber (SR), polyamide (PA), and cross-linked polyethylene (XLPE)-under fault conditions. The method leverages concentration data of six characteristic gases (CO₂, C₂H₄, C₂H₆, CH₄, CO, and H₂), integrating modern data analysis and deep learning techniques, including logarithmic transformation, Z-score normalization, multi-scale convolution, residual connections, channel attention mechanisms, and weighted binary cross-entropy loss functions, to enable simultaneous prediction of multiple degradation states or concurrent fault pattern combinations. By constructing a gas dataset covering diverse materials and operating conditions and conducting comparative experiments to validate the proposed DCNN model's performance, the results demonstrate that the model can effectively learn material-specific gas generation patterns and accurately identify complex label co-occurrence scenarios. This approach provides technical support for improving the accuracy of insulation condition assessment in power cable equipment.