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Self-Adaptive Nonstoichiometric High-Entropy Intermetallics Enable Durable Oxygen Evolution under Industrial Current
Yanan Zhang1, Rui Li1,2, Yi He1
1Institute of Clean Energy, Yangtze River Delta Research Institute, Northwestern Polytechnical University, Xi'an 710072, P. R. China.
None:
Achieving simultaneous high activity and durability in oxygen evolution reaction (OER) catalysts under industrial current densities remains a critical challenge for scalable hydrogen production. Here, we report a nonstoichiometric high-entropy intermetallic (HEI) catalyst that intrinsically overcomes the activity-stability trade-off through the dynamic self-adaptability of a B2 NiAl-type structure. With a hierarchically porous architecture, the HEI catalyst achieves an ultralow overpotential of 359 mV at 1 A cm-2 and operates stably for over 2000 h under fluctuating current densities (0.5-2 A cm-2), outperforming noble RuO2/IrO2 benchmarks and numerous state-of-the-art catalysts. Atomic-resolution characterization and theoretical calculations reveal that multicomponent alloying reduces energy barriers, while the compositional elasticity of the nonstoichiometric structure enables an adaptive Al-sacrificing mechanism that suppresses active-site dissolution and reduces lattice oxygen involvement. Furthermore, when integrated into an anion-exchange membrane electrolyzer via 3D printing, the HEI catalytic plate delivers 1 A cm-2 at a cell voltage of 1.72 V with sustained long-term stability, underscoring its potential for industrial application. This work establishes a universal design principle for robust and scalable electrocatalysts by leveraging the self-adaptive resilience characteristic of nonstoichiometric high-entropy intermetallics.
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