Dry electrode impedance: a new approach towards improved characterization

Electrode-skin impedance plays a crucial role in electrophysiological signal acquisition, influencing signal quality and measurement reliability. We designed a reproducibility measurement setup, using a membrane with a saline solution and a three-electrode Electrochemical Impedance Spectroscopy measurement setup (range 1 Hz-20 kHz), to mimic the electrode-skin impedance. The system allowed controlled application of pressure to the working electrode (WE) and measurement of all setup parameters. With this setup, reproducible results were achieved, with a standard deviation of 5.5% of the mean impedance across three builds. Potentiostatic and impedance analyzer measurements with six types of dry electrodes produced comparable results, with an average error of 10%. The six dry electrode types exhibited impedance variations of up to a factor of 10,000 at low frequencies, depending on material and geometry. Ag/AgCl-coated electrodes exhibited an impedance reduction by a factor of 100 at 1 Hz compared to their uncoated counterparts. The proposed setup provides a standardized and reproducible approach for characterizing electrode impedance across different materials, coatings, and geometries.