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Updated: Feb 5, 2026

Measuring Spray Droplet Size from Agricultural Nozzles Using Laser Diffraction
Published on: September 16, 2016
Measuring spray droplet size under unmanned aerial spraying system (UASS) downwash airflow using an
Yangfan Li1,2,3, Zhichong Wang4, Peng Qi2,5
1College of Science, China Agricultural University, Beijing, China.
A new silicone oil (SO) liquid immersion method accurately characterizes unmanned aerial spraying systems (UASS) spray quality. This practical approach improves pesticide application efficiency and reduces off-target drift.
Area of Science:
- Agricultural Engineering
- Precision Agriculture
- Spray Technology
Background:
- Accurate spray droplet size distribution is crucial for optimizing pesticide application via unmanned aerial spraying systems (UASSs).
- Conventional methods like water-sensitive paper (WSP) and photographic paper (PP) suffer from inaccuracies due to droplet spread and coalescence.
- In-flight laser diffraction is impractical for field measurements under turbulent downwash conditions.
Purpose of the Study:
- To develop and validate an image-processing-based liquid immersion method for characterizing UASS spray droplet size distribution.
- To compare the performance of the silicone oil (SO) method against WSP and PP.
- To validate the SO method against a laboratory-standard laser diffraction instrument.
Main Methods:
- A custom test apparatus was designed to collect droplets from a UASS using silicone oil as the collection medium.
- High-resolution images of collected droplets were analyzed to determine droplet size distributions.
- The SO method's results were compared with WSP, PP, and laser diffraction measurements.
Main Results:
- Silicone oil (SO)-based Dv50 estimates showed strong correlation with laser diffraction and lower variability than WSP and PP.
- Droplet-size uniformity was higher for SO (CV 10-12%) compared to WSP (16-22%) and PP (22-32%).
- The SO method provided more consistent estimates in high-deposition areas where paper-based methods showed inflated sizes.
Conclusions:
- The proposed SO liquid-immersion workflow is a practical, cost-effective, and field-deployable method for UASS spray quality assessment.
- This method supports evidence-based optimization of nozzle settings and flight parameters for improved targeting.
- The SO method aids in mitigating off-target pesticide drift, enhancing application performance.
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