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Updated: Feb 7, 2026

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Rapid and Low-cost Prototyping of Medical Devices Using 3D Printed Molds for Liquid Injection Molding
Published on: June 27, 2014
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Low-cost, tape-sealed, PDMS-molded devices using 3D printing for cell adhesion under flow
Abigail F Kreznor1, Stefan H Bossmann2, Christopher T Culbertson3
1Kansas State University, Department of Chemistry, Manhattan, KS, USA.
Analytical and Bioanalytical Chemistry
|February 5, 2026
Summary
Researchers developed a low-cost 3D-printed microfluidic device for cell studies. This accessible method simplifies fabrication and enables long-term cell culture, making microfluidics more available for research.
Area of Science:
- Biomedical Engineering
- Cell Biology
- Materials Science
Background:
- Microfluidics offer advanced control for cell studies but traditional methods are costly and complex.
- Developing accessible microfluidic platforms is crucial for broader research applications.
Purpose of the Study:
- To create a low-cost, user-friendly microfluidic device for cell studies using 3D printing.
- To enable long-term adherent cell culture within the microfluidic device.
- To demonstrate rapid prototyping and optimization for bioanalytical applications.
Main Methods:
- Fabrication of polydimethylsiloxane (PDMS) microfluidic molds using digital light processing (DLP) 3D printing.
- Assessment of surface characteristics using contact angle analysis.
- Reversible device sealing using tape, and development of a cell culture treatment solution.
- Integration of a miniature incubator, fluidic system, and heating pad for long-term experiments.
Main Results:
- Successfully fabricated reusable, low-cost microfluidic devices.
- Tape-sealed devices exhibited superior pressure resistance (4x) compared to glass-sealed devices.
- Established adherent culture of U-87 human glioblastoma cells, confirmed by viability and morphology monitoring.
- Demonstrated feasibility of long-term experiments with continuous flow.
Conclusions:
- 3D printing offers an accessible and cost-effective method for microfluidic device fabrication.
- Tape sealing provides a robust and reusable alternative for device assembly.
- The developed microfluidic platform supports long-term adherent cell culture and continuous flow, facilitating cellular analysis.
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