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Artificial intelligence-based waste detection in robotic surgery: a pilot validation study of computer vision
Alexis Sanchez1, Luis Herrera2, Andre Teixeira2
1Orlando Health Advanced Robotic Surgery Center, Orlando, FL, USA. Alexis.Sanchez@OrlandoHealth.com.
Journal of Robotic Surgery
|February 11, 2026
Summary
A new computer vision system accurately tracks robotic stapler load waste, offering objective data for cost reduction. This technology enhances the cost-effectiveness of robotic surgery, improving patient access to advanced procedures.
Area of Science:
- Surgical Technology
- Computer Vision
- Healthcare Economics
Background:
- Operating room waste, particularly from single-use supplies in robotic surgery, is a significant overlooked cost.
- Current waste tracking methods rely on manual observation, which is inefficient, inconsistent, and lacks scalability.
Purpose of the Study:
- To develop and validate a computer vision-based system (AIMs) for automatic detection and quantification of robotic stapler load waste.
- To assess the accuracy and workflow integration of the AIMs system in a real-world surgical setting.
Main Methods:
- A prospective validation study involving 18 robotic procedures at a high-volume center.
- Utilized a convolutional neural network for real-time object detection from continuous back table video recordings.
- Compared system-generated logs against concurrent manual observations, evaluating sensitivity and precision at critical timepoints.
Main Results:
- The AIMs system achieved perfect (100%) sensitivity and precision for initial load detection and final waste quantification.
- Mid-procedure tracking demonstrated high sensitivity (87.7%–97.1%) and perfect (100%) precision for addition and removal events.
- All errors were false negatives; no false positives were recorded. System operation did not disrupt workflow or require extra staff.
Conclusions:
- The computer vision-based AIMs system provides accurate, scalable, and objective data for managing surgical supply waste.
- This technology supports preference card optimization and cost reduction initiatives in robotic surgery programs.
- Enhanced cost-effectiveness can facilitate broader patient access to advanced robotic surgical technologies.
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