Nanostructure and Corrosion Resistance of Plasma-Based Low-Energy Nitrogen Ion Implanted 17-4PH Martensitic Stainless...

This study aims to enhance the corrosion property of 17-4PH martensitic stainless steel, a material commonly used in industrial applications including nuclear power components, to enhance its performance in borate buffer solutions. The study employed plasma-based low-energy nitrogen ion implantation at temperatures ranging from 350 °C to 550 °C for 4 h to modify the steel surface. Microstructural characterization via XRD and TEM revealed the formation of a nanocrystalline nitrided layer, with thickness increasing from 11 to 27 μm and surface nitrogen concentration rising from 29.7 to 33.1% as temperature increased. Correspondingly, the nanocrystalline grains coarsened from an average size of 2 nm to 15 nm. The main findings showed that all nitrided layers significantly improved general corrosion resistance in pH 8.4 borate solution compared to the unmodified steel. An optimal performance with a corrosion potential of -169.4 mV(SCE) and a passive current density of 0.5 μA/cm² was achieved at 450 °C, accompanying the development of a denser passive film with high polarization resistance and lower defect density. It is concluded that the high interstitial nitrogen concentration within the nanocrystalline γ'_N accelerates passivation kinetics and enhances corrosion resistance, with the applied point defect model clarifying the underlying improvement mechanism.