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Synergistic electrode design for efficient CO2 electrolysis to multicarbon products at elevated temperatures
Lang Hu1, Yun Yang1, Jiamin Wang1
1State Key Laboratory of Physical Chemistry of Solid Surfaces, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, China.
Abstract:
Electrocatalytic CO2 reduction reaction (CO2RR) technology holds significant industrial potential. However, when faced with elevated-temperature environments caused by industrial-scale operations, the fundamental understanding of temperature-dependent CO2RR behavior in flow cells remains elusive. This study points out that elevated-temperature operation (>333 K) presents both challenges and opportunities for multi-carbon (C2+) production. While elevated temperature enhances reaction kinetics and reduces thermodynamic energy barriers, it simultaneously induces reconstruction of Cu-based catalyst, accelerates gas diffusion electrode flooding, and promotes *CO desorption together with hydrogen evolution reaction, collectively suppressing C2+ product formation and compromising long-term reactor stability. Through rational design of hydrophobic-enhanced Pd-Cu2O/polytetrafluoroethylene (PTFE)/Ag tandem electrodes, we overcome these challenges. Leveraging thermal reduced C-C coupling barriers, the optimized electrode achieves >70% Faradaic efficiency of C2+ across industrially relevant current densities (200-1000 mA cm-2) at 348 K. This strategy converts elevated temperature adversity into a kinetic and thermodynamic advantage, boosting C2+ cathodic energy efficiency by 1.3 times compared to ambient operation, establishing a promising paradigm for industrially viable CO2 electrolysis.
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