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Simplification of Low-Cycle Creep-Fatigue Load Spectrum of Combustion Chamber and Life Assessment for Feature
Dingnan Cheng1, Honghua Zhao1,2, Qiang Zhang1
1AECC Hunan Aviation Powerplant Research Institute, Zhuzhou 412002, China.
This study simplifies combustion chamber load spectra for creep-fatigue analysis, accurately predicting component life. Simplified spectra show minimal error, validating the approach for engineering applications.
Area of Science:
- Materials Science
- Mechanical Engineering
- Aerospace Engineering
Background:
- Combustion chambers experience complex loading during flight stages.
- Accurate prediction of low-cycle creep-fatigue life is crucial for component durability.
- Existing load spectra can be overly complex for efficient analysis.
Purpose of the Study:
- To simplify the low-cycle creep-fatigue (LCCF) load spectrum of a combustion chamber.
- To predict the LCCF life of simulated combustion chamber specimens using the simplified spectrum.
- To experimentally verify the accuracy of the simplified load spectrum.
Main Methods:
- Application of the damage equivalence principle for load spectrum simplification.
- Development of simplified load spectra representing flight conditions (low speed, takeoff, climb, cruise).
- Experimental testing of flat-plate and circular tube specimens with single and multiple holes.
Main Results:
- The simplified load spectrum showed an average life error of 6.13% compared to the original spectrum in LCCF tests.
- Test results for simplified and original spectra were within the double dispersion band of their average values.
- Specimen test results generally fell within predicted dispersion bands, with circular tubes showing a fourfold band.
Conclusions:
- The simplified load spectrum effectively predicts low-cycle creep-fatigue life with acceptable accuracy.
- Cooling gas application in circular tube specimens significantly improved LCCF life by reducing temperature.
- The damage equivalence principle provides a viable method for simplifying complex LCCF load spectra in aerospace components.
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