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Validated Cohesive Zone Models for Epoxy-Based Adhesive Joints Between Steel and CFRP Composites for Multimaterial
Stanislav Špirk1, Tomáš Kalina1
1Faculty of Mechanical Engineering, University of West Bohemia, 301 00 Pilsen, Czech Republic.
This study developed reliable cohesive zone models (CZMs) for epoxy adhesives joining steel and composites. These validated models accurately predict failure in hybrid joints for crashworthy transportation structures.
Area of Science:
- Materials Science
- Mechanical Engineering
- Computational Mechanics
Background:
- Hybrid adhesive joints of stainless steel and CFRP composites are vital for modern transportation.
- Accurate prediction of failure mechanisms in these joints is crucial for structural integrity.
Purpose of the Study:
- Develop and validate cohesive zone models (CZMs) for epoxy-based adhesive joints between stainless steel and CFRP.
- Ensure reliability of CZMs for numerical simulations of structural failure under quasi-static and large-deformation conditions.
Main Methods:
- Experimental testing in Mode I (DCB) and Mode II (ENF) configurations to determine cohesive parameters.
- Analytical formulations and numerical validation using PAM-CRASH software.
- Implementation of validated CZMs in a large-scale bus rollover simulation.
Main Results:
- Excellent agreement between experimental data, analytical predictions, and numerical simulations.
- Validated CZMs accurately predict failure initiation and propagation in dissimilar material joints.
- Demonstrated applicability of CZMs in predicting structural performance under large deformations.
Conclusions:
- Developed CZMs provide a reliable tool for simulating failure in hybrid adhesive joints.
- Findings support the design of lightweight, crashworthy structures in transportation.
- Opens new avenues for epoxy adhesives in additively manufactured hybrid metal-composite systems.
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