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Geometric Monitoring of Steel Structures Using Terrestrial Laser Scanning and Deep Learning
João Ventura1, Jorge Magalhães1, Tomás Jorge1
1iBuilt, School of Engineering, Polytechnic of Porto, 4249-015 Porto, Portugal.
Sensors (Basel, Switzerland)
|February 13, 2026
Summary
This study introduces an automated method using laser scanning and AI to detect geometric deviations in steel buildings, ensuring quality control and compliance with EN 1090-2:2020 standards.
Area of Science:
- Structural Engineering
- Computer Vision
- Metrology
Background:
- Geometric precision is critical for industrial steel building quality and stability, adhering to EN 1090-2:2020 standards.
- Manual geometric verification is labor-intensive and prone to errors.
Purpose of the Study:
- To develop an automated methodology for detecting geometric deviations in steel structures.
- To compare as-built structures with design models using Terrestrial Laser Scanning (TLS) and AI.
Main Methods:
- A pipeline processing 3D point clouds from TLS by projecting them into 2D images.
- Training a YOLOv8 segmentation model for steel cross-section detection, classification, and segmentation.
- Applying synthetic data augmentation for improved model generalization.
- Quantifying positional and angular displacements using Oriented Bounding Boxes.
Main Results:
- Achieved 70.20% mAp@50-95 in segmentation metrics with data augmentation.
- Successfully assessed up to 94% of structural elements in field applications.
- Obtained 97% valid segmentations for reliable geometric verification.
Conclusions:
- The proposed methodology effectively detects geometric deviations in industrial steel buildings.
- Automated detection ensures compliance with assembly standards and enhances structural integrity.
- The approach is robust, handling incomplete or occluded geometries effectively.
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