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Updated: Feb 14, 2026

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Crack Monitoring in Resonance Fatigue Testing of Welded Specimens Using Digital Image Correlation
Published on: September 29, 2019
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Digital Image Correlation-Based Bolt Preload Monitoring
Linsheng Huo1, Liukun Zhao1, Aocheng Hu1
1State Key Laboratory of Coastal and Offshore Engineering, Dalian University of Technology, Dalian 116024, China.
Sensors (Basel, Switzerland)
|February 13, 2026
Summary
This study introduces a new non-contact method using Digital Image Correlation (DIC) for bolt preload monitoring. This approach precisely tracks surface strain to detect bolt loosening, enhancing structural safety.
Area of Science:
- Engineering
- Structural Health Monitoring
- Materials Science
Background:
- Bolt connections are critical in engineering structures but prone to loosening, posing safety risks.
- Existing bolt-loosening detection methods are often inefficient, inaccurate, or require contact sensors.
Purpose of the Study:
- To develop a novel non-contact method for monitoring bolt preload.
- To overcome the limitations of conventional bolt-loosening detection techniques.
Main Methods:
- Utilizing Digital Image Correlation (DIC) with an industrial camera to capture speckle images of bolt heads.
- Measuring surface strain on the bolt head before and after deformation.
- Calculating the strain field and tracking its changes to correlate with bolt preload.
Main Results:
- A linear relationship was established between the bolt head surface strain field and bolt preload.
- The DIC-based method demonstrated precise and efficient bolt preload monitoring.
- Experimental validation confirmed the accuracy and user-friendliness of the proposed technique.
Conclusions:
- The novel non-contact DIC method offers a precise, efficient, and user-friendly solution for bolt preload monitoring.
- This technique shows significant potential for applications in structural health monitoring and ensuring structural integrity.
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