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Development and Radiological Evaluation of 3D-Printed Patient-Specific Lung Phantoms: From CT Imaging to 3D Modeling
Ahmed M Mortada1,2, Jaidev Chakka1, Yu Zhang1
1Pharmaceutical Engineering and 3D Printing (PharmE3D) Lab, Department of Pharmaceutics and Drug Delivery, School of Pharmacy, The University of Mississippi, MS 38677, USA.
Research Square
|February 23, 2026
Summary
This study shows 3D printed lung phantoms can mimic pulmonary features for medical imaging. Different printing methods affect phantom imaging, offering versatile tools for quality assurance and diagnostic validation.
Area of Science:
- Medical Imaging
- Biomedical Engineering
- Radiology
Background:
- Accurate medical imaging requires reliable phantoms for evaluation.
- Patient-specific lung phantoms can improve diagnostic accuracy and training.
- Reproducing subtle pulmonary features like ground-glass opacities is challenging.
Purpose of the Study:
- To evaluate 3D printed lung phantoms for reproducing subtle pulmonary features.
- To develop an integrated workflow for fabricating and evaluating patient-specific lung phantoms.
- To compare the imaging performance of phantoms fabricated using different methods.
Main Methods:
- High-resolution computed tomography (HRCT) datasets were used to create lung phantoms.
- Phantoms were fabricated at reduced scale using stereolithography (SLA) and fused deposition modeling (FDM).
- Radiographic evaluation and quantitative grayscale analysis were performed.
Main Results:
- SLA phantoms showed smooth microstructures and uniform grayscale response, aiding visualization.
- FDM phantoms exhibited porous architectures with lung-equivalent attenuation and scatter.
- Fabrication methods led to systematic differences in attenuation due to material density and microstructure.
Conclusions:
- Phantom geometry and fabrication strategy significantly impact radiological performance.
- 3D printed lung phantoms offer a flexible framework for imaging research and validation.
- Both slim and anthropomorphic phantoms have distinct applications in quality assurance and diagnostic training.
Keywords:
3D printed lung phantomsCOVID-19CT imagingimage analysispatient-specific phantomspersonalized medicine
