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Investigation Using Granular Material Obtained from High-Density Polyethylene and Polypropylene Plastic Waste as
Şemsi Yazıcı1, Göksu Pılsım1, Hatice Gizem Şahin2
1Civil Engineering Department, Ege University, İzmir 35100, Türkiye.
Polymers
|February 27, 2026
Summary
Recycled high-density polyethylene (HDPE) and polypropylene (PP) plastic aggregates improve mortar workability but reduce strength. A 10% replacement level is optimal for sustainable construction materials.
Area of Science:
- Materials Science
- Environmental Science
- Civil Engineering
Background:
- Plastic waste accumulation poses a global environmental threat.
- Reusing plastic waste in construction offers a sustainable solution.
- Recycled plastics can potentially replace traditional aggregates in building materials.
Purpose of the Study:
- To investigate the feasibility of using recycled high-density polyethylene (HDPE) and polypropylene (PP) as partial aggregate replacements in mortar.
- To evaluate the impact of these plastic aggregates on mortar's physical and mechanical properties.
- To determine the optimal replacement percentage for enhanced performance.
Main Methods:
- Seven mortar mixtures were prepared with 10%, 20%, and 30% volumetric replacement of limestone aggregate with HDPE and PP.
- Properties evaluated included flow value, unit weight, water absorption, porosity, compressive strength, flexural strength, and capillary water absorption.
- Results were compared against a control mixture without plastic aggregates.
Main Results:
- Plastic aggregates significantly improved mortar workability (flow increased by 9%–13%) and reduced unit weight (by 15%–15.3%).
- Compressive and flexural strengths decreased substantially (48%–30% and 46%–54%, respectively) with increasing plastic content.
- Water absorption and porosity values increased with the addition of HDPE and PP aggregates.
Conclusions:
- Incorporating recycled HDPE and PP as partial aggregate replacement in mortar enhances workability and reduces density.
- While beneficial for workability, plastic aggregates negatively impact mechanical strength and increase water absorption.
- A 10% replacement level was identified as the optimum for balancing performance characteristics in sustainable mortar applications.
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