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Embedded Printing of Integrated Quantum Dot Waveguide Deformation Sensors
Tobias Biermann1,2, Lennart Mesecke1, Simon Teves1,2
1Institute of Product Development, Leibniz University Hannover, An der Universität 1, 30823 Garbsen, Germany.
Sensors (Basel, Switzerland)
|February 27, 2026
Summary
We developed a novel optical deformation sensor using embedded 3D printing and quantum dots. This technology enables precise angle detection for soft robotics and wearable systems.
Area of Science:
- Optoelectronics
- Materials Science
- Nanotechnology
Background:
- Developing flexible and integrated sensors is crucial for advanced applications.
- Optical sensing offers high sensitivity and immunity to electromagnetic interference.
- Quantum dots provide unique fluorescent properties for sensing applications.
Purpose of the Study:
- To present an additively manufactured optical deformation sensor.
- To demonstrate the integration of quantum dots into silicone waveguides.
- To establish a self-referenced sensing mechanism for angle determination.
Main Methods:
- Embedded printing process for direct integration of colloidal quantum dots (CdSe/CdS) into polydimethylsiloxane (PDMS) waveguides.
- Utilizing changes in total internal reflection due to structural deformation to modulate optical interaction between waveguide strands.
- Employing a ratiometric evaluation of fluorescence intensity for self-referenced angle measurement.
Main Results:
- Successfully fabricated a prototype optical deformation sensor.
- Detected angular deflections up to 9.5° with a resolution below 1° (2σ confidence).
- Achieved low attenuation losses (0.81±0.02dB/cm at 625 nm) in printed waveguides.
Conclusions:
- The embedded printing approach enables spatially resolved integration of quantum dot-functionalized silicone.
- The developed sensor combines optical sensing and structural flexibility in a single manufacturing step.
- This work paves the way for fully integratable deformation-sensing elements in soft robotics and wearable systems.

