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Updated: Mar 2, 2026

Automatic Laser-based Geometry Capture for Finite Element Analysis of Weld Beads
Published on: July 25, 2025
An improved lightweight YOLOv11 algorithm for weld surface defect detection
Runmei Zhang1, Chenfei Pan1, Zihua Chen2
1School of Electronic and Information Engineering, Anhui Jianzhu University, Hefei, Anhui, 230601, China.
This study introduces YOLO-Air, an improved lightweight YOLOv11 model for detecting welding surface defects. The model enhances accuracy while significantly reducing computational load and parameters, offering a cost-effective solution.
Area of Science:
- Computer Vision
- Artificial Intelligence
- Materials Science
Background:
- Industrial welding faces challenges with unclear defect characteristics and complex backgrounds.
- Existing defect detection models are often costly and lack efficiency in weld surface defect detection.
Purpose of the Study:
- To propose an improved, lightweight YOLOv11 model (YOLO-Air) for enhanced weld surface defect detection.
- To address limitations of existing models regarding cost, complexity, and detection accuracy.
Main Methods:
- Integration of feature extraction and convolutional modules for improved feature representation and efficiency.
- Incorporation of GSConv and VOV-GSCSP modules in the neck network to reduce feature redundancy and computational load.
- Design of a lightweight detection head to further decrease model complexity.
Main Results:
- The YOLO-Air model demonstrated superior performance on the Welding Defect Test-V2 and NEU-DET datasets.
- Achieved a 1.3% improvement in mAP50 metric.
- Reduced the number of parameters by 17.3% and computational complexity by 31.7%.
Conclusions:
- The proposed YOLO-Air model offers an effective and efficient solution for weld surface defect detection.
- The model's lightweight design and improved performance make it a viable option for industrial applications.
- Experimental data confirmed the robustness of the YOLO-Air model's performance.
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