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Updated: Mar 7, 2026

Hydrogen Production and Utilization in a Membrane Reactor
Published on: March 10, 2023
Pathways to global hydrogen production within planetary boundaries
Michaël Lejeune1,2, Sami Kara3,4, Michael Zwicky Hauschild5,6
1Sustainability in Manufacturing and Life Cycle Engineering Research Group, School of Mechanical and Manufacturing Engineering, The University of New South Wales, Sydney, NSW, Australia.
None:
Hydrogen is a key lever for decarbonising hard-to-electrify sectors. Mitigation scenarios project an essential role for hydrogen in returning within the climate change planetary boundary. Yet, its planetary footprint remains unclear, particularly when Earth system interactions are considered. Here, we quantify the planetary footprint of global clean hydrogen production using a bottom-up system model coupled with an Earth system interaction model. From 2025 to 2050, even under the most favourable scenarios, global hydrogen production is likely unsustainable, confirming previous findings. We further show that Earth system interactions amplify hydrogen's planetary footprint. While electrolytic and abated fossil production are complementary, bio-based production is an order of magnitude more unsustainable, as opposed to current trends. Our results contrast with the current focus on "green hydrogen" which does not inform on its sustainability. Achieving sustainable hydrogen production will require the reconsideration of viable production pathways, starting with the decarbonisation of existing production capacity.
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