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Design, modeling, and experimental study of variable stiffness pneumatic bio-inspired soft actuators
Wenchuan Zhao1, Shijie Wu1, Kunlin Zhang1
1School of Mechanical Engineering, Shenyang University of Technology, Shenyang 110870, People's Republic of China.
Bioinspiration & Biomimetics
|March 6, 2026
Summary
This study introduces a novel pneumatic soft actuator inspired by octopus tentacles, offering adjustable stiffness for enhanced load-bearing and manipulation. The bio-inspired design achieved significant improvements in stiffness and contact force, advancing soft robotics.
Area of Science:
- Soft Robotics
- Bio-inspired Engineering
- Materials Science
Background:
- Octopus tentacles exhibit remarkable dexterity and variable stiffness, inspiring novel robotic designs.
- Existing soft actuators often lack precise stiffness control and robust load-bearing capabilities.
Purpose of the Study:
- To develop a pneumatic soft actuator with variable stiffness inspired by octopus tentacles.
- To enhance load-bearing capacity and manipulation performance in soft robotic systems.
- To provide a theoretical framework for optimizing soft actuator design.
Main Methods:
- Numerical simulations were used to analyze the impact of chamber geometry, wall thickness, and length.
- A deformation analysis model was developed using the Yeoh hyperelastic constitutive model and moment equilibrium.
- A variable stiffness model was formulated using the pseudo-rigid-body model and energy equivalence principles.
- Prototypes were fabricated using rapid prototyping and validated experimentally.
Main Results:
- The actuator demonstrated multi-modal deformation: elongation, bending, and circumferential deflection.
- Experimental validation confirmed the accuracy of the static and variable-stiffness models.
- A 40% increase in stiffness and a 23.59% enhancement in horizontal contact force were achieved.
Conclusions:
- The proposed pneumatic soft actuator effectively achieves variable stiffness and improved performance.
- The study provides valuable insights for designing advanced pneumatic and hydraulic soft robots.
- The bio-inspired approach offers a practical and efficient solution for soft robotics applications.

