Fuel Effects on Aviation Engine Emissions: A Chemical Reactor Network Modeling Study.
Dario Lopez-Pintor1, James MacDonald1, Elkin Ramirez-Correa2
1Sandia National Laboratories, Livermore, California 94550, United States.
Summary
Sustainable aviation fuel (SAF) and cycloalkanes significantly reduce polycyclic aromatic hydrocarbons (PAH) and soot precursors in gas-turbine combustors. This chemical reactor network (CRN) model efficiently evaluates alternative fuels, showing SAF does not impact NOx emissions.
Area of Science:
- Combustion chemistry and modeling
- Aviation fuel research
- Chemical kinetics and reaction mechanisms
Background:
- Accurate prediction of emissions from gas-turbine combustors is crucial for aviation sustainability.
- Understanding the impact of fuel composition, including sustainable aviation fuel (SAF) and alternative hydrocarbon structures, on combustion performance is essential.
- Existing models require validation against experimental data and established emission benchmarks.
Purpose of the Study:
- To formulate and validate surrogates for Jet-A and SAF using a chemical reactor network (CRN) model.
- To analyze the independent effects of fuel class and molecular structure on emissions, particularly polycyclic aromatic hydrocarbons (PAH) and carbon monoxide (CO).
- To evaluate the combustion performance and emission trends of SAF and cycloalkane-substituted Jet-A under realistic gas-turbine conditions.
Main Methods:
- Development of a CRN model incorporating a comprehensive chemical kinetic mechanism (8478 species, 33,318 reactions).
- Validation of the kinetic mechanism against ignition delay times, laminar flame speeds, and extinction strain rates.
- Formulation of surrogate fuels targeting key properties (density, cetane number) and simulation of two fuel replacement scenarios: Jet-A vs. 100% SAF, and Jet-A with aromatics replaced by cycloalkanes.
Main Results:
- SAF demonstrated a 93% reduction in PAH emissions compared to Jet-A, with no significant impact on NOx emissions.
- Replacing aromatics in Jet-A with cycloalkanes reduced PAH by up to 96%, though it slightly increased CO emissions and decreased flame temperatures.
- The CRN model, validated against CFM56 engine data and ICAO benchmarks, showed strong alignment with experimental ignition delay and flame speed data.
Conclusions:
- The CRN framework effectively predicts aviation fuel combustion performance and emissions, offering a computationally efficient tool for evaluating alternative fuels.
- SAFs and cycloalkane-substituted fuels show significant potential for reducing PAH and soot precursors in aviation combustion.
- The study confirms that SAF can be a viable alternative without compromising NOx emission standards, while offering substantial reductions in other harmful emissions.
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