One-Step Preparation of High-Purity Sodium Tungstate from Wolframite via Alkali Fusion and the Mechanism of Impurity...

The extraction of high-purity sodium tungstate from complex wolframite concentrates presents significant challenges due to the limitations of conventional processing methods, which are often energy-intensive and generate substantial secondary waste. In this study, we propose a novel phase-regulated alkali fusion approach for the one-step production of high-purity Na₂WO₄. Using phase-diagram calculations with FactSage in the Na-Fe-Mn-Si-O system, SiO₂ was introduced to regulate slag formation, promoting immiscibility between the silicate slag and Na₂WO₄ melt. This resulted in a clear stratification of the phases at 1000 °C, enabling spontaneous separation of the Na₂WO₄-rich salt phase from the slag. The optimized conditions achieved a sodium tungstate purity of 98.76%, with a tungsten recovery rate of 98.91%. Furthermore, impurity elements such as Fe and Mn were preferentially retained in stable silicate/oxide phases within the slag, contributing to the high purity of the sodium tungstate product. This method offers a simplified and environmentally friendly alternative to traditional hydrometallurgical and pyrometallurgical processes, with significant implications for the efficient utilization of complex tungsten resources.