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Defect-Intent Ambiguity Addressing for Training-Free Deterministic PCB Defect Localization via Template Selection and

Saiyan Saiyod1, Woottichai Nonsakhoo1, Zhengping Li1

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Summary

This study introduces a novel, training-free framework for automated optical inspection (AOI) of printed circuit boards (PCBs). The method efficiently detects defects using reference templates, achieving high precision and recall for reliable pass/fail decisions.

Keywords:
automated optical inspection (AOI)correlationdefect detectiondefect localizationdifference mapimage processingprinted circuit board (PCB)quantile thresholdingstructural similaritytemplate selection

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Area of Science:

  • Electrical Engineering
  • Computer Vision
  • Manufacturing Automation

Background:

  • Automated optical inspection (AOI) for printed circuit boards (PCBs) faces challenges with small defects, illumination variations, and misalignment.
  • Existing methods often require extensive training data and complex models, limiting their adaptability and audibility.

Purpose of the Study:

  • To present a training-free, reference-based digital image processing framework for AOI of PCBs.
  • To enable fast, auditable pass/fail decisions for PCB inspection.
  • To localize small, sparse defects effectively under challenging conditions.

Main Methods:

  • A reference-based framework comparing query images to defect-free templates without a learning stage.
  • Coarse-to-fine reference selection using pre-screening and SSIM refinement.
  • Defect highlighting via a defect-likelihood field fusing SSIM dissimilarity and normalized absolute difference maps.
  • Connected-component extraction for confidence-ranked bounding box generation.

Main Results:

  • Achieved high performance metrics: Precision = 0.9663, Recall = 0.9987, F1 = 0.9822 at the best-F1 operating point.
  • Demonstrated average precision of 0.984 under a box-matching protocol.
  • Reported Precision-Recall and FROC curves for threshold selection.

Conclusions:

  • The proposed training-free framework offers a robust and efficient solution for PCB AOI.
  • The method's interpretability and audibility support reliable defect detection and decision-making.
  • This approach addresses key challenges in localizing defects under varying conditions.