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Updated: Mar 20, 2026

Improved Polydimethylsiloxane (PDMS) Double Casting via Silicone Oil Treatment for Densely Packed Microstructure Replication
Published on: July 18, 2025
Spreading and absorption of silicone oil droplets on silicone elastomer films
Lauren Dutcher1, Benjamin Baylis2, John R Dutcher2
1Department of Physics and Astronomy, McMaster University, Hamilton, ON, Canada.
Abstract:
When a liquid droplet completely wets a hard substrate, its spreading dynamics follow Tanner's law, with the droplet radius growing as the one-tenth power of time. Here, we investigate how these dynamics change when silicone oil droplets spread on soft silicone elastomer and gel films supported by a rigid silicon substrate. While the droplets fully wet the elastomer surface, they also simultaneously swell the elastomer film. By varying the film thickness, we observe deviations from the classical power-law scaling, which we interpret in terms of changes to the effective stiffness and the absorption potential of the system. We describe the spreading behavior using a phenomenological model that accounts for both absorption and mechanical contributions..

