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A prototype for producing oxygen-rich air using novel magnetic separation cell and magnetic mixed poly(etheresulfone)
Norhan Nady1, Nourhan Rashad2, Mohamed R Elmarghany3
1Polymeric Materials Research Department, Advanced Technology and New Materials Research Institute (ATNMRI), City of Scientific Research and Technological Applications (SRTA-City), Borg El-Arab City, 21934, Alexandria, Egypt. norhan.nady77@yahoo.com.
Scientific Reports
|March 22, 2026
Summary
This study introduces a novel magnetic gas separation cell for producing oxygen-rich air. The innovative membrane design significantly boosts oxygen permeability and concentration using magnetic alloys.
Area of Science:
- Materials Science
- Chemical Engineering
- Separation Technology
Background:
- Oxygen and nitrogen separation is crucial for various industrial applications.
- Existing methods often face challenges with efficiency and complexity.
- Magnetic properties of gases offer a unique avenue for separation.
Purpose of the Study:
- To develop a prototype magnetic gas separation cell for oxygen-rich air production.
- To investigate the use of magnetic mixed matrix membranes for gas separation.
- To enhance the efficiency and performance of oxygen-nitrogen separation.
Main Methods:
- Fabrication of nanostructured Fe-Ni alloys (Fe10Ni90, Fe20Ni80) embedded in a Poly(ethersulfone) (PES) matrix.
- Development of a novel membrane preparation method using magnetic attraction for filler alignment.
- Design of a flat sheet gas separation cell with a ribbed permeate side and magnetic alloy filling.
Main Results:
- Achieved a remarkable 55% increase in permeability.
- Demonstrated a 40% enhancement in oxygen content in the permeate.
- The novel membrane preparation eliminated sedimentation and the need for external magnetic fields during casting.
Conclusions:
- The developed magnetic gas separation cell and membrane show significant promise for efficient oxygen-rich air production.
- The innovative design overcomes limitations of traditional separation techniques.
- This technology offers a more effective and potentially cost-efficient method for gas separation.

