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Mastering Complexity toward High-Performance Multi-Principal Element Alloy-Based Films and Coatings: A Review on

Jiaming Cao1, Jiayi Sun1, Heqing Li1

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Summary
This summary is machine-generated.

Multi-principal element alloys (MPEAs) offer superior mechanical, thermal, and chemical properties for extreme environments. This review explores strategies for controlling MPEA film microstructures to optimize performance and expand applications.

Keywords:
microstructure regulationmulti‐principal element alloynanostructured coatings and thin filmsstrength/hardness and plasticitythermal stabilitywear and corrosion resistance

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Area of Science:

  • Materials Science
  • Metallurgy
  • Nanotechnology

Background:

  • Multi-principal element alloys (MPEAs) exhibit unique properties due to complex chemical interactions.
  • These alloys form refined microstructures, ideal for demanding applications.
  • MPEA films and coatings offer enhanced mechanical robustness, thermal stability, and chemical resilience.

Purpose of the Study:

  • To comprehensively review microstructure regulation strategies for MPEA films and coatings.
  • To analyze the interplay between composition, architecture, heterostructures, and interfaces in tailoring MPEA properties.
  • To examine the fundamental mechanisms behind MPEA performance and explore future research directions.

Main Methods:

  • Systematic analysis of mechanical properties, corrosion, wear, erosion, and thermal stability.
  • In-depth examination of fundamental mechanisms governing MPEA performance.
  • Review of emerging applications and future integration of advanced design tools.

Main Results:

  • MPEA films and coatings demonstrate exceptional performance in extreme environments.
  • Microstructure control through elemental composition, nanoscale architecture, and interfacial engineering is key to property optimization.
  • Synergistic elemental interactions and high configurational entropy contribute to refined microstructures and enhanced properties.

Conclusions:

  • MPEA films and coatings are highly promising for aerospace, biomedical, and extreme-environment technologies.
  • Integration of multi-scale modeling, high-throughput synthesis, and machine learning will drive predictive design and optimization.
  • Continued research into MPEA microstructure regulation will push the boundaries of materials performance.