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Suppressing SEI Growth for Al Foil Anode under a Low Stack Pressure with Solid Polymer Electrolytes.
Dong-Gyu Lee1, Baoling Huang1, Qing Chen1,2,3
1Department of Mechanical and Aerospace Engineering, The Hong Kong University of Science and Technology, Clear Water Bay, Kowloon, Hong Kong999077, P. R. China.
ACS Applied Materials & Interfaces
|March 23, 2026
Summary
A soft polymer electrolyte prevents solid-electrolyte interphase (SEI) growth on aluminum (Al) anodes at low pressure. This breakthrough enhances Coulombic efficiency and cycling stability for safer, cost-effective solid-state batteries.
Area of Science:
- Materials Science
- Electrochemistry
- Battery Technology
Background:
- Metal anodes, particularly aluminum (Al), are promising for high-capacity batteries but suffer from continuous solid-electrolyte interphase (SEI) growth.
- Solid-state electrolytes (SSEs) can mitigate SEI issues, but often require high pressure for effective contact with metal foils.
- Existing methods face challenges with pressure requirements and electrolyte infiltration into anode structures.
Purpose of the Study:
- To investigate the use of a soft polymer solid electrolyte for stabilizing Al foil anodes.
- To demonstrate that low pressure is sufficient to prevent SEI growth with polymer electrolytes.
- To enhance the performance and safety of solid-state batteries utilizing Al anodes.
Main Methods:
- Utilized a polymer electrolyte (PVDF-HFP) with an Al foil anode.
- Performed microstructural and compositional analyses on anode surfaces and cross-sections.
- Compared performance with liquid electrolytes under low-pressure conditions.
Main Results:
- The polymer electrolyte (PVDF-HFP) effectively suppressed SEI growth by avoiding infiltration into anode pits and pores.
- Achieved uniform Al lithiation reactions and significantly reduced SEI formation compared to liquid electrolytes.
- Demonstrated boosted Coulombic efficiency and improved cycling stability for the Al foil anode.
Conclusions:
- A soft polymer solid electrolyte enables stable Al anodes at practical low pressures.
- This approach offers a new strategy for developing safe and inexpensive solid-state batteries.
- The findings pave the way for advanced alloy anodes in next-generation energy storage devices.

