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Physics-based machine learning for enhanced drug formulation development.

Hao Zhong1, Ping Xiong1, Nannan Wang1

  • 1State Key Laboratory of Mechanism and Quality of Chinese Medicine, Institute of Chinese Medical Sciences, University of Macau, Macau 999078, China.

Journal of Controlled Release : Official Journal of the Controlled Release Society
|March 25, 2026
PubMed
Summary
This summary is machine-generated.

This study introduces a physics-based machine learning (PBML) approach for drug formulation. It uses molecular dynamics simulations and machine learning to accurately predict formulation properties, improving drug development with limited data.

Keywords:
Amorphous solid dispersionsGeneralizationHygroscopicityPhysics-based machine learningPhysics-based modeling

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Area of Science:

  • Pharmaceutical Sciences
  • Computational Chemistry
  • Artificial Intelligence in Drug Development

Background:

  • Drug formulation development faces challenges due to limited and varied experimental data, hindering conventional AI model accuracy and generalizability.
  • Accurate prediction of formulation properties like physical stability and hygroscopicity is crucial for successful drug development.

Purpose of the Study:

  • To introduce and validate a physics-based machine learning (PBML) framework that integrates physics-based modeling with data-driven learning for enhanced drug formulation design.
  • To improve the prediction of physical stability for amorphous solid dispersions (ASDs) and molecular hygroscopicity using PBML.

Main Methods:

  • Developed a PBML approach combining molecular dynamics (MD) simulations with machine learning models (TabPFN).
  • Extracted MD-derived descriptors (e.g., drug-polymer interactions, diffusion coefficients, surface polarity, electrostatic potential variance) to represent formulation properties.
  • Validated the model's performance on predicting ASD physical stability and molecular hygroscopicity using experimental datasets and SHapley Additive exPlanations (SHAP) for interpretability.

Main Results:

  • MD-derived descriptors significantly outperformed empirical parameters for ASD stability prediction (75.2% vs. 66.1% generalization).
  • The hygroscopicity classification model achieved high accuracy (0.967), F1-score (0.957), and AUC-ROC (0.931) on external experimental data.
  • SHAP analyses confirmed that key features like drug-polymer attraction, API mobility, surface polarity, and ESP variance align with known experimental mechanisms, enhancing model interpretability.

Conclusions:

  • The PBML framework demonstrates a data-efficient and mechanism-grounded approach for drug formulation design, effectively utilizing limited datasets.
  • This approach enhances decision-making in formulation development, improving the prediction of critical properties and reducing experimental burden.
  • The integration of physics-based insights with machine learning offers a powerful strategy for advancing pharmaceutical research and development.