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Published on: August 24, 2018
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In-House 3D-Printed Surgical Guides with a Minimally Invasive Design for Asymmetric Mentoplasty: A Case Series.
Guilherme Pivatto Louzada1,2,3, Bianca Pulino1,4,5, Raissa Dias Fares2
1Hospital Sírio-Libanês, Instituto de Ensino e Pesquisa, São Paulo 01308-050, Brazil.
Dentistry Journal
|March 27, 2026
Summary
This study shows that custom 3D-printed surgical guides, created using an in-house workflow, can accurately guide asymmetric mentoplasty (chin surgery) for improved facial harmony. The technique proved feasible and effective in a small patient group.
Area of Science:
- Plastic Surgery
- Digital Dentistry
- Biomedical Engineering
Background:
- Mentoplasty is crucial for facial harmony, especially correcting chin asymmetries.
- Patient-specific surgical guides improve accuracy but face workflow and accessibility challenges in public healthcare.
- Digital planning and 3D printing offer solutions for customized surgical guides.
Purpose of the Study:
- To evaluate the feasibility and accuracy of an in-house digital workflow for creating patient-specific 3D-printed guides for asymmetric mentoplasty.
- To assess the clinical implementation of customized guides in a public healthcare setting.
Main Methods:
- A case series of three patients undergoing asymmetric mentoplasty using in-house 3D-printed guides.
- Virtual surgical planning utilizing cone-beam computed tomography (CBCT) data.
- Design and fabrication of guides via an in-house digital workflow, followed by postoperative CBCT assessment.
Main Results:
- Postoperative CBCT confirmed good agreement between planned virtual outcomes and achieved chin positions.
- The 3D-printed guides accurately facilitated osteotomy and chin positioning for both symmetric and asymmetric movements.
- The in-house fabrication was cost-effective, required minimal material, and had no major complications.
Conclusions:
- The proposed in-house digital workflow is technically feasible for asymmetric mentoplasty.
- Customized 3D-printed guides show encouraging accuracy in chin positioning for selected cases.
- Larger studies with standardized accuracy assessments are needed to validate these findings.

