Recognition, Localization and 3D Geometric Morphology Calculation of Microblind Holes in Complex Backgrounds Based on...

Microblind hole processing quality inspection, especially accurately identifying microblind hole contour features and precisely detecting 3D and morphological parameters, has always been challenging, especially for accurately identifying those of different sizes, depths, and contour features simultaneously. This poses a great challenge for identifying and localizing microblind hole contours based on machine vision and accurately calculating three-dimensional parameters. This study takes cigarette microblind holes (diameter of 0.1-0.2 mm, depth of approximately 35 µm) as the research object. It focuses on solving two major challenges: recognizing and localizing microblind hole contours in complex texture backgrounds and accurately calculating their 3D geometric morphology. An improved YOLOv11s model is proposed for microblind hole image multiobject detection with complex texture backgrounds to extract their features completely. An Area-Volume Computation (AVC) algorithm, which utilizes discrete integral estimation and curve-fitting principles, is also proposed for computing their surface area and volume. The experimental results show that the precision, recall, mAP@0.5, mAP@0.5:0.95, and prediction time of the improved YOLOv11 network are 0.915, 0.948, 0.925, 0.615, and 1.27 ms, respectively. The relative errors (REs) of the surface area and volume calculation of the microblind holes are 5.236% and 3.964%, respectively. The proposed method achieves microblind hole recognition, localization and 3D morphology calculation accuracy, meeting cigarette on-site inspection criteria. Additionally, a reference for detecting other similar objects in complex texture backgrounds and accurately calculating 3D tasks is provided.