A Comprehensive Review of Rollpave Pavement Technology: Current Research, Practices and Challenges

Rollpave technology offers an efficient and low-disruption solution for pavement rehabilitation but has not yet been widely implemented in practice. This review aims to provide a comprehensive overview of rollpave technology by examining performance evaluation methods, material design strategies, and construction workflows, and identifying its advantages and limitations to support practical application. Recent advances in rollpave pavement technology are reviewed, including flexural performance testing methods and evaluation criteria for rollable pavement materials, as well as the design of flexible asphalt mixtures and interlayer bonding materials. Construction techniques across different stages of rollpave implementation are summarized, and existing engineering case studies are reviewed. The advantages and limitations of rollpave technology are evaluated in comparison with other pavement construction and rehabilitation approaches, and current research focuses are discussed. The review indicates that pavement performance requirements can be achieved through the development of specialized modified asphalt binders and optimized mixture designs. On-site installation relies on coordinated operation of multiple devices to ensure adequate interfacial bonding between new and existing layers; however, current practices are largely experience-based and lack standardized guidelines. It is believed that rollpave technology demonstrates unique advantages for rapid pavement repair and emergency rehabilitation, but there are still challenges related to material and structural design, on-site installation, and cost-effectiveness that remain, limiting large-scale adoption. Future research could focus on establishing technical standards, developing specialized equipment, and enhancing multifunctional integration.