Eco-Friendly Rapid-Setting Concrete Incorporating Waste-Derived Additives for Post-Disaster Reconstruction

This study investigates an eco-friendly rapid-setting concrete developed for emergency repair and accelerated post-disaster reconstruction. The proposed material concept combines a low-emission multicomponent cement, CEM V/A (S-V) 42.5 N-LH/HSR/NA, with a hybrid aggregate skeleton composed of crushed granite and waste soda-lime glass, as well as a waste-derived silicate additive system based on aqueous sodium silicate, glass dust and glass powder. One reference mixture (R) and five modified mixtures (M1-M5) were designed to assess the effects of partial replacement of natural aggregate by glass aggregate and of the dosage of the silicate-based additive system on concrete performance. The experimental programme included setting time, compressive strength, splitting tensile strength, water absorption, freeze-thaw resistance and microstructural observations. Among the modified concretes, the mixture containing 5 vol.% glass aggregate (M1) showed the most favourable mechanical performance after 28 days, reaching a compressive strength of 95.1 ± 2.4 MPa and a splitting tensile strength of 4.82 ± 0.29 MPa, compared with 45.5 ± 0.8 MPa and 2.18 ± 0.11 MPa, respectively, for the reference concrete. Higher glass contents reduced strength relative to M1, but the modified mixtures still maintained satisfactory performance. The silicate-based system significantly affected setting behaviour; in mixture M5, the initial and final setting times were reduced from 380 ± 5 min and 497 ± 5 min to 213 ± 5 min and 307 ± 5 min, respectively. The results show that the combined use of CEM V cement, waste glass and silicate-based waste-derived additives can produce concretes with rapid-setting, high strength and satisfactory durability-related properties. The developed material may therefore be considered a promising solution for selected rapid-repair and reconstruction applications, particularly in lightly reinforced or unreinforced concrete elements requiring fast restoration of functionality.