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Ambient-Stable mRNA Medicines: Emerging Paradigms in Dry and Solid-State Formulation
Mohamed El-Tanani1, Syed Arman Rabbani1, Adil Farooq Wali1
1RAK College of Pharmacy, Ras Al Khaimah Medical and Health Sciences University, Ras Al Khaimah 11172, United Arab Emirates.
Messenger RNA (mRNA) therapeutics face cold-chain challenges. This review explores strategies for stable mRNA formulations, aiming for room-temperature storage and global accessibility.
Area of Science:
- Biotechnology
- Pharmaceutical Sciences
- Materials Engineering
Background:
- Messenger RNA (mRNA) therapeutics offer programmable treatment options via versatile vaccination platforms.
- Widespread adoption is hindered by extreme cold storage and transportation requirements, posing a significant challenge.
- mRNA stability is a critical scientific and industrial hurdle demanding innovation in formulation and engineering.
Purpose of the Study:
- To review current knowledge and novel methods for enhancing mRNA stability and achieving cold-chain independence.
- To explore advanced mRNA development strategies and assess manufacturing, regulatory, and logistical obstacles.
- To present a pathway for developing stable mRNA medicines effective at ambient temperatures (25°C and above).
Main Methods:
- Assessment of RNA hydrolysis, lipid oxidation, and water-mediated degradation mechanisms.
- Evaluation of solid-state stabilization techniques including lyophilization, spray-freeze-drying, and thin-film technologies.
- Analysis of advanced mRNA structures (self-amplifying, circular RNA) and novel materials (nano-glass, MOFs), alongside AI-driven design.
Main Results:
- Vitrification, water replacement, and excipient-RNA interactions are key mechanisms for enhancing stability.
- Solid-state stabilization methods and advanced materials show promise for room-temperature formulations.
- Manufacturing, quality control, packaging, and environmental testing are crucial for real-world implementation.
Conclusions:
- Merging formulation design, process control, and material engineering is essential for cold-chain independent mRNA therapeutics.
- Advanced strategies and addressing logistical hurdles can enable mRNA medicines to maintain efficacy at ambient temperatures.
- Developing mRNA into a durable therapeutic platform requires integrating molecular research, process development, and regulatory standardization for global access.
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