Circularity in Polyamide Textiles: Enhancing Recycled Polymer Molar Mass with Carbodiimide Linear Coupling

Textile waste from clothing production poses growing environmental and economic challenges with global fabric disposal expected to reach 148 million tons by 2030. Polyamide 6 (PA6), commonly used in fabrics, degrades during recycling due to hydrolysis, lowering its molar mass and limiting its reuse. This study presents a method to recycle PA6 fabrics using a carbodiimide (CDI) additive, which acts as an antihydrolysis agent and chain extender, aiming for cradle-to-cradle recycling. Controlling physicochemical properties, especially molar mass, is crucial; yet, the mechanisms of molar mass recovery are not well-understood and can be affected by humidity. This work showed that CDI reduced degradation in both dry and wet PA6, increasing molar mass by 40% and 75%, respectively, as confirmed by rheological analysis. Molecular investigation through ¹³C NMR showed no tertiary carbon signals, and Time Domain NMR indicated a higher glass transition temperature with CDI. These findings, supported by Density Functional Theory (DFT) calculations, suggest that CDI promotes linear chain extension over branching. This approach supports closed-loop recycling of PA6 fabrics, enhancing textile circularity and minimizing environmental impact.