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Synthesis and Application of 3D-Printed Materials in Electrocatalysis
Jinhua Zhou1, Xiangxiong Chen2, Xiaorui Gao1
1School of Electronic and Information Engineering, Suzhou University of Technology, Suzhou, China.
Advanced Science (Weinheim, Baden-Wurttemberg, Germany)
|March 31, 2026
Summary
Three-dimensional (3D) printing is revolutionizing electrocatalyst preparation by enabling custom material design. This review comprehensively covers 3D printing technologies and their impact on electrocatalysis, highlighting future directions.
Area of Science:
- Materials Science
- Electrochemistry
- Additive Manufacturing
Background:
- Three-dimensional (3D) printing offers high geometry freedom and handleability for designing electrocatalyst materials.
- Recent advancements in printing accuracy and processing have led to 3D-printed materials with tailored structures and compositions for enhanced electrocatalytic performance.
Purpose of the Study:
- To provide a comprehensive review of major breakthroughs in 3D printing for electrocatalyst preparation.
- To offer an integrative perspective on the advantages and drawbacks of various 3D printing technologies in electrocatalysis.
- To discuss future development directions and challenges in the field.
Main Methods:
- Review of existing literature on 3D printing technologies and their applications in electrocatalysis.
- Analysis of 3D printing approaches from perspectives including mass transport, electron transfer, surface modification, and surface area.
- Identification of key trends and future research avenues.
Main Results:
- 3D printing enables the creation of electrocatalysts with specific pore structures and surface properties, significantly improving catalytic performance.
- Various 3D printing technologies offer distinct advantages and disadvantages for electrocatalyst preparation.
- Key performance enhancements are linked to optimized mass and electron transport, and tailored surface characteristics.
Conclusions:
- 3D printing is a powerful and versatile technique for advanced electrocatalyst development.
- Addressing challenges in precision, multi-material printing, and integration with artificial intelligence will drive future innovation.
- Continued research in 3D printing holds significant promise for advancing electrocatalysis.

