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Exoskeleton for upper limbs in meat processing industry: Influence on muscle activity and physical effort
Junior C Defani1, Ariel Orlei Michaloski1
1PPGEP - Postgraduate Program in Production Engineering, Federal Technological University of Paraná (UTFPR), Ponta, Brazil.
Work (Reading, Mass.)
|April 2, 2026
Summary
An exoskeleton may reduce upper-limb physical effort for meat processing workers. This study found reduced muscle activity in specific shoulder muscles, suggesting ergonomic benefits for repetitive tasks.
Area of Science:
- Occupational Health and Safety
- Biomechanics
- Ergonomics
Background:
- Brazil's pork industry involves numerous slaughterhouses with manual labor.
- Workers face risks of repetitive strain injuries and poor posture.
- Meat processing tasks often require repetitive upper-limb movements.
Purpose of the Study:
- To assess an exoskeleton's effectiveness in lowering physical effort during meat processing.
- To evaluate the usability of exoskeletons for workers in dynamic, repetitive tasks.
- To measure the impact of exoskeleton use on upper-limb muscle activity.
Main Methods:
- Seventeen workers performed repetitive arm elevation tasks with and without an exoskeleton.
- Surface electromyography (sEMG) measured muscle activity in the deltoids.
- Subjective workload was assessed using the BORG scale and a usability questionnaire.
Main Results:
- A statistically significant reduction in mean muscle activity was observed in the right medial deltoid (p=0.0440).
- Medium-to-large effect sizes (Cohen's d) indicated reduced biomechanical demand for medial and left anterior deltoids.
- No significant reductions in peak muscle activity were found across all analyzed muscles.
Conclusions:
- The exoskeleton shows potential for reducing muscle load and offering ergonomic benefits in meat processing.
- Further research is needed for anthropometric adjustments and industrial integration.
- Optimization and adaptation are key for widespread adoption and maximizing benefits.
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