Minimizing dsRNA impurity generation through structure-function-guided directed evolution of T7 RNA polymerase

Wei He1, Jingchao Xi2, Xiaoqin Wu3

  • 1College of Forestry, Nanjing Forestry University, Nanjing, 210037, China; Vazyme Biotech Co., Ltd., Nanjing, 210000, China.

Insights

Engineering T7 RNA polymerase (T7 RNAP) reduces double-stranded RNA (dsRNA) byproducts in mRNA therapeutics. Mutations in the RNA exit tunnel minimize dsRNA, enhancing mRNA therapeutic development.

Area of Science:

  • Molecular Biology
  • Biotechnology
  • RNA Therapeutics

Background:

  • Double-stranded RNA (dsRNA) is a pathogen-associated molecular pattern that activates innate immunity, posing challenges for mRNA therapeutics.
  • Current strategies for dsRNA reduction in mRNA synthesis often involve T7 RNA polymerase (T7 RNAP) engineering.

Purpose of the Study:

  • To elucidate the mechanisms of dsRNA generation during T7 RNAP-catalyzed in vitro transcription.
  • To engineer T7 RNAP variants with significantly reduced dsRNA byproduct formation for improved mRNA therapeutics.

Main Methods:

  • Investigated the role of the RNA exit tunnel in transcription termination and dsRNA formation.
  • Employed phage-assisted non-continuous evolution to engineer T7 RNAP variants.
  • Introduced specific mutations within the RNA exit tunnel of T7 RNAP.

Main Results:

  • The RNA exit tunnel is critical for both transcription termination and dsRNA byproduct generation.
  • Engineered T7 RNAP variants with mutations in the RNA exit tunnel showed reduced dsRNA.
  • A double mutant T7 RNAP (M183E + I210V) eliminated over 99% of dsRNA.

Conclusions:

  • The RNA exit tunnel of T7 RNAP is a key determinant of dsRNA byproduct formation.
  • Engineered T7 RNAP variants, particularly the M183E + I210V double mutant, significantly minimize dsRNA content.
  • These engineered polymerases are highly promising for developing next-generation mRNA therapeutics with enhanced safety and efficacy.