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Screening for compounds released from deep brain stimulation probes by contact with a brain simulant
Yassine Bouattour1, Jeremy Pinguet2, David Bourgogne3
1CHU Clermont Ferrand, Clermont Auvergne INP, CNRS, ICCF, Université Clermont Auvergne, 63000, Clermont-Ferrand, France. ybouattour@chu-clermontferrand.fr.
Scientific Reports
|April 9, 2026
Summary
This study identified potential leachables from polyurethane-insulated deep brain stimulation (DBS) probes. Chemical analysis revealed significant decreases in specific compounds, highlighting the need for patient leachable migration evaluation.
Area of Science:
- Biomaterials Science
- Neuroscience
- Analytical Chemistry
Background:
- Deep brain stimulation (DBS) is crucial for neurological conditions, utilizing implantable leads.
- Biocompatibility testing is mandatory for regulatory approval of DBS devices.
- Leachables from DBS probes remain unidentified, posing potential safety concerns.
Purpose of the Study:
- To investigate extractables and leachables from polyurethane (PU)-insulated DBS probes.
- To assess the safety profile of polyether urethane (PEU) and polycarbonate urethane (PCU) in a simulated physiological environment.
- To quantify the migration of chemicals from DBS probe materials.
Main Methods:
- Two PU types (PEU, PCU) were incubated with a brain phantom for 180 days at 37°C.
- Extraction with acetone and n-hexane was performed to identify extractables and estimate leachables.
- Analyses utilized gas/liquid chromatography-mass spectrometry and inductively coupled plasma.
- Surface characterization was conducted before and after incubation.
Main Results:
- Concentrations of 4,4'-diphenylmethane diisocyanate decreased by 81.6% (PEU) and 62.3% (PCU).
- Aluminum was detected in PEU (acetone extract) and decreased by 43.1% after incubation.
- Differences in leachable migration between PEU and PCU were observed and correlated with surface changes.
Conclusions:
- The study identified and quantified specific chemical changes in PU-insulated DBS probes.
- Findings indicate a need for evaluating leachable migration in patients undergoing DBS.
- Understanding leachable profiles is critical for ensuring the long-term safety of DBS devices.

