Innovative Pediatric Simulator for Difficult Airway Management Training

Pediatric airway management presents unique challenges, particularly in patients with congenital conditions that increase the risk of difficult intubation. Simulation offers a safe environment for clinicians to practice, yet current pediatric mannequins often lack pathological realism. This study aims to develop and validate a high-fidelity, patient-specific pediatric airway mannequin simulating difficult intubation associated with Crouzon syndrome. Technology or Method: A modular training mannequin was developed through CT-based modeling and additive manufacturing at the T3Ddy Laboratory, a collaboration between AOU Meyer Children's Hospital-IRCCS and the University of Florence. Anatomical structures were segmented from CT and MRI scans of a 19-month-old patient with Crouzon syndrome. These 3-D models guided the design of a realistic airway, including nasal and oral access, a flexible tongue, and a movable jaw. Rigid parts were 3-D-printed; soft tissues were cast in silicones of varying hardness. Design choices were validated through iterative testing and refinement.

The simulator was evaluated during a pediatric bronchoscopy training course. Physicians assessed realism, tactile feedback, and usability via a Likert-scale questionnaire. Results indicated strong agreement on the mannequin's effectiveness in replicating challenging intubation scenarios, particularly those requiring fiberoptic-guided techniques.

This modular, patient-specific pediatric airway simulator provides a realistic, high-fidelity platform for training clinicians in difficult intubation techniques. Its anatomically accurate design enhances procedural confidence and skill acquisition, particularly for managing complex cases like those associated with Crouzon syndrome.