Rapid Screening Method to Assess Formation Damage During Injection of Metal Oxide Nanoparticles in Sandstone

Many advances in enhanced oil recovery (EOR) take advantage of the unique properties of nanomaterials to improve characterization of formation properties, achieve conformance control during flood operations, and extend the controlled release time of polymers. Magnetite nanoparticles (nMag) have been employed in these processes due to their low cost, low toxicity, and ability to be engineered to meet desired needs, especially with the application of a magnetic field. Similarly, silica dioxide (SiO₂) and aluminum oxide (Al₂O₃) nanoparticles have been evaluated for the delivery of scale and asphaltene inhibitors. However, the injection of nanoparticles into porous media comes with the risk of formation damage due to particle deposition, which can lead to increased injection pressures and reductions in permeability. The goal of this study was to develop a method to evaluate and assess nanoparticle formulations for their potential to cause formation damage. A screening apparatus was constructed to hold small sandstone discs (~2 mm) or cores (~2.5 cm) for rapid testing with minimal material use and the capability to be used with either aqueous brine solutions or non-polar solvents as the mobile phase. Image analysis of the disc and pressure measurements demonstrated increasing deposition of nMag and face-caking when the salinity was increased from 500 mg/L NaCl (8.56 mM) to API brine (2.0 M). Similarly, when the injected concentration of silica nanoparticles in 500 mg/L NaCl was increased from 1 to 10 wt%, the back pressure increased by 55 psi, and face-caking was observed. The screening test results were consistent with traditional core-flood tests and was able to be modified to accommodate organic liquid mobile phases. The screening test results closely matched nanoparticle transport and retention measured in sandstone cores, confirming the ability of the system to rapidly screen nanoparticle formulations for potential formation damage.