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Updated: May 13, 2026

Rapid and Low-cost Prototyping of Medical Devices Using 3D Printed Molds for Liquid Injection Molding
Published on: June 27, 2014
Soft solutions for complex problems: 3D-printed silicone in healthcare.
Hanna Ryszczuk1, Aiswarya Ganapathisankarakrishnan2, Jia-En Chen3
1Institute of Orthopaedics and Musculoskeletal Science, Division of Surgery and Interventional Sciences, University College London, London, NW3 2PF, UK.
Additive manufacturing (AM), or 3D printing, of silicone offers revolutionary potential in medicine. Despite challenges like high viscosity, AM enables precise fabrication of complex silicone medical devices and implants.
Area of Science:
- Biomedical Engineering
- Materials Science
- Medical Device Manufacturing
Background:
- Silicone's inertness, elasticity, and durability make it ideal for medical applications.
- Additive manufacturing (AM)/3D printing can enhance silicone's utility for complex structures.
- Traditional silicone processing limits intricate designs.
Purpose of the Study:
- To review the current state of silicone 3D printing in medical applications.
- To analyze the challenges and opportunities in this rapidly advancing field.
- To highlight the potential of 3D printed silicone for future medical innovations.
Main Methods:
- Review of recent advancements in additive manufacturing techniques for silicone.
- Analysis of challenges including high viscosity, low elastic modulus, and support structures.
- Exploration of applications such as sensors, wearables, anatomical models, implants, and microfluidic devices.
Main Results:
- 3D printing of silicone is now possible due to recent AM advancements.
- Successfully utilized for manufacturing diverse medical products.
- Significant progress has been made in overcoming processing challenges.
Conclusions:
- Silicone 3D printing is a rapidly growing field with immense potential in biomedical research.
- Overcoming current limitations will unlock further applications.
- This technology promises to revolutionize medical device fabrication and patient care.
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