Search research articles

ABOUT JoVE

Overview Leadership Blog JoVE Help Center

AUTHORS

Publishing Process Editorial Board Scope & Policies Peer Review FAQ Submit

LIBRARIANS

Testimonials Subscriptions Access Resources Library Advisory Board FAQ

RESEARCH

JoVE Journal Methods Collections JoVE Encyclopedia of Experiments Archive

EDUCATION

JoVE Core JoVE Business JoVE Science Education JoVE Lab Manual Faculty Resource Center Faculty Site

Terms & Conditions of Use

Related Concept Videos

Residual Stresses

Residual Stresses

Residual stresses reside in a structure even after removing the original stress inducer. This phenomenon often arises from varied plastic deformations across different parts of a structure. Consider a rod stretched beyond its yield point. It will not regain its original length due to permanent deformation. Even after load removal, the rod does not entirely lose stress because of uneven plastic deformations, resulting in residual stresses. The computation of these stresses in structures is...

You might also read

Related Articles

Articles linked to this work by shared authors, journal, and citation graph.

Sort by

Same author

Rotational bistable mechanisms for morphing wings and beyond.

Communications engineering·2025

Same author

Hybrid Formative-Additive Manufacturing.

Advanced materials (Deerfield Beach, Fla.)·2025

Same author

Time Code for multifunctional 3D printhead controls.

Nature communications·2025

Same author

Voxel Interface Control in Multimaterial Extrusion 3D Printing.

Advanced materials (Deerfield Beach, Fla.)·2024

Same author

Multiscale 3D printing via active nozzle size and shape control.

Science advances·2024

Same author

Mechanical metamaterials and beyond.

Nature communications·2023

Same journal

Bioinspired Electrostatic-Field Perturbated Sensing for General Material Noncontact Perception.

Advanced materials (Deerfield Beach, Fla.)·2026

Same journal

Engineering Layered Magnetic Hydrogels for Cell Placement via Shear and Magnetic Field-Induced Assembly.

Advanced materials (Deerfield Beach, Fla.)·2026

Same journal

Interfacial Acid Sites-Mediated ZnO-Based Electrocatalysts for Sustainable Dual-Pathway H<sub>2</sub>O<sub>2</sub> Production and Rechargeable Zn-H<sub>2</sub>O<sub>2</sub> Electrochemical Cell.

Advanced materials (Deerfield Beach, Fla.)·2026

Same journal

Zein-Ceria Hybrid Microparticles Enable Long-Term ROS-Scavenging Oxygenation for Osteogenic Microtissues Engineering.

Advanced materials (Deerfield Beach, Fla.)·2026

Same journal

Toward Practical Solid-State Lithium Batteries With High-Nickel Cathodes: An Interface-Centered Perspective.

Advanced materials (Deerfield Beach, Fla.)·2026

Same journal

A Planarity-Hindrance Co-Balance Strategy to Develop Antiparallel H-Aggregates With Minimal Absorbance Blueshift for Type I Photodynamic Therapy.

Advanced materials (Deerfield Beach, Fla.)·2026

See all related articles

Search research articles

Related Experiment Video

Updated: Apr 24, 2026

Multi-material Ceramic-Based Components – Additive Manufacturing of Black-and-white Zirconia Components by Thermoplastic 3D-Printing (CerAM - T3DP)

Multi-material Ceramic-Based Components – Additive Manufacturing of Black-and-white Zirconia Components by Thermoplastic 3D-Printing (CerAM - T3DP)

Published on: January 7, 2019

The Resolution-Throughput Conflict In Material Extrusion Additive Manufacturing.

Jochen Mueller^1,2

¹Hopkins Extreme Materials Institute, Johns Hopkins University, Baltimore, Maryland, USA.

Advanced Materials (Deerfield Beach, Fla.)

|April 23, 2026

Summary

This summary is machine-generated.

Material extrusion additive manufacturing faces a resolution-throughput tradeoff. A unified, system-level approach is needed to decouple these factors for broader adoption in manufacturing and materials discovery.

Keywords:

3D concrete printing direct ink writing fused deposition modeling fused filament fabrication large‐scale 3D printing

More Related Videos

Fused Filament Fabrication FFF of Metal-Ceramic Components

Fused Filament Fabrication FFF of Metal-Ceramic Components

Published on: January 11, 2019

Author Spotlight: Real-Time Imaging of Bonding in 3D-Printed Layers

Author Spotlight: Real-Time Imaging of Bonding in 3D-Printed Layers

Published on: September 1, 2023

Related Experiment Videos

Last Updated: Apr 24, 2026

Multi-material Ceramic-Based Components – Additive Manufacturing of Black-and-white Zirconia Components by Thermoplastic 3D-Printing (CerAM - T3DP)

Multi-material Ceramic-Based Components – Additive Manufacturing of Black-and-white Zirconia Components by Thermoplastic 3D-Printing (CerAM - T3DP)

Published on: January 7, 2019

Fused Filament Fabrication FFF of Metal-Ceramic Components

Fused Filament Fabrication FFF of Metal-Ceramic Components

Published on: January 11, 2019

Author Spotlight: Real-Time Imaging of Bonding in 3D-Printed Layers

Author Spotlight: Real-Time Imaging of Bonding in 3D-Printed Layers

Published on: September 1, 2023

Area of Science:

Additive Manufacturing
Materials Science
Mechanical Engineering

Background:

Material extrusion additive manufacturing (MEAM) offers versatility from microscale to meter-scale applications.
A key limitation in MEAM is the inherent tradeoff between geometric resolution and manufacturing throughput.
Current progress relies on optimizing individual components, leading to incremental gains and system constraints.

Purpose of the Study:

To propose a unified, system-level strategy for overcoming the resolution-throughput tradeoff in MEAM.
To analyze existing and emerging deposition strategies within a structured framework.
To identify pathways for independent adjustment of resolution and throughput in MEAM systems.

Main Methods:

Organizing deposition strategies into three mechanistic domains: software and control, deposition hardware and architecture, and hybrid processes.
Systematically examining current and novel approaches within this framework.
Analyzing coupled interactions among materials physics, flow dynamics, and machine architecture.

Main Results:

Existing approaches often exhibit limitations, unrealized complementarities, or fundamental incompatibilities.
Improvements in resolution typically lead to disproportionate decreases in deposition rate and printable volume.
A system-level perspective reveals shared challenges across different MEAM strategies.

Conclusions:

Overcoming the resolution-throughput tradeoff requires a holistic approach integrating materials physics, flow dynamics, and machine architecture.
Developing MEAM systems with independent control over resolution and throughput is achievable.
This advancement will enable reliable manufacturing across diverse materials, scales, and applications.