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Published on: August 5, 2021
Fully digital two-stage workflow for occlusal devices: A technique for jaw registration, stability, and design
Juliana Ignacio de Oliveira1, Simone Saldanha Ignacio de Oliveira2, Camila Sales Jreige3
1PhD student, Department of Prosthodontics, School of Dentistry, University of São Paulo (USP), São Paulo, SP, Brazil; Research Scholar, Department of Prosthodontics, Virginia Commonwealth University (VCU), Richmond, VA.
This study introduces a digital protocol for fabricating occlusal devices, simplifying mandibular deprogramming and computer-aided design (CAD) processes. The method enhances reproducibility and reduces chair time for dental professionals.
Area of Science:
- Dentistry
- Biomaterials Engineering
- Digital Health
Background:
- Fabricating occlusal devices presents challenges in clinical mandibular deprogramming and complex computer-aided design (CAD).
- Current methods can be time-consuming and require significant technical expertise.
Purpose of the Study:
- To present a novel, fully digital, two-step protocol for occlusal device fabrication.
- To overcome the difficulties associated with mandibular deprogramming and CAD in occlusal appliance design.
Main Methods:
- An initial anterior deprogramming phase using a leaf gauge.
- Fabrication of a 3-dimensionally (3D) printed anterior guide for consistent mandibular positioning.
- Utilizing a digital workflow for streamlined appliance design and production.
Main Results:
- The protocol simplifies the capture of a consistent mandibular position.
- The staged approach potentially improves design reproducibility for 3D printed occlusal devices.
- This method may reduce the need for extensive occlusal adjustments and follow-up appointments.
Conclusions:
- The proposed digital protocol offers an efficient solution for occlusal device fabrication.
- This technique addresses key clinical and technical hurdles, potentially improving patient outcomes and practice efficiency.
- The 3D printing integration facilitates reproducible and accurate occlusal appliance delivery.

