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Updated: Apr 25, 2026

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3D Planning and Printing of Patient Specific Implants for Reconstruction of Bony Defects
Published on: August 4, 2020
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Comparison between patient-specific implants and hand-bent plates in mandibular reconstruction
Max Lukas Linderkamp1, Efthymios Papazacharias2, Thomas Lewandowski2
1Department of Oral and Maxillofacial Surgery, Hannover Medical School, Carl-Neuberg-Str. 1, 30625, Hannover, Germany. linderkamp.lukas@mh-hannover.de.
Clinical Oral Investigations
|April 23, 2026
Summary
Patient-specific implants (PSI) and traditional reconstruction plates (RP) show similar hardware complication rates after mandibular reconstruction. PSI offers benefits beyond fracture resistance without delaying surgery, improving patient outcomes.
Area of Science:
- Oral and Maxillofacial Surgery
- Biomaterials Engineering
- Orthognathic Surgery
Background:
- Alloplastic reconstruction is crucial after segmental mandibular resection (SMR), but hardware-associated complications (HRC), especially fractures, are common.
- Advances in manufacturing, such as patient-specific implants (PSI), aim to improve fracture resistance compared to traditional hand-bent reconstruction plates (RP).
- Clinical evidence is lacking on whether newer manufacturing techniques reduce HRC in real-world settings.
Purpose of the Study:
- To compare the incidence of hardware-related complications (HRC) between patient-specific implants (PSI) and traditional reconstruction plates (RP) following SMR.
- To evaluate if PSI offers advantages beyond fracture resistance and impacts surgical timing.
Main Methods:
- A retrospective cohort study of 210 patients undergoing SMR and alloplastic reconstruction between 2007 and 2019.
- Patients received either hand-bent reconstruction plates (RP, n=113) or patient-specific implants (PSI, n=97).
- Indications for SMR included tumor (n=208) and osteoradionecrosis (n=2).
Main Results:
- Overall HRC occurred in 34.29% of patients, with no significant difference between PSI and RP groups.
- Implant exposure was observed in 22.38% and fractures in 8.57% of cases, with similar rates for both implant types.
- The use of PSI did not delay the time from diagnosis to resection and reconstruction.
Conclusions:
- The manufacturing method of alloplastic materials does not influence the rate of hardware-related complications.
- Patient-specific implants provide benefits beyond enhanced fracture resistance and do not prolong surgical procedures.
- HRC remain a significant challenge impacting patient quality of life, necessitating further research into contributing factors.

