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Near-Real-Time Material Tracking: Combining Vis-NIR Spectroscopy with Flow Sensing for Accurate Nd(III)

Sawyer B Irvine1, Luke R Sadergaski1, Cannon Giglio1

  • 1Oak Ridge National Laboratory, 1 Bethel Valley Road, Oak Ridge, Tennessee 37830, United States.

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|April 27, 2026
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Summary
This summary is machine-generated.

A new system uses fiber-optic spectroscopy and flow sensors to track neodymium (Nd) mass in real-time during chemical separations. This method improves monitoring for strategic material production.

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Area of Science:

  • Analytical Chemistry
  • Spectroscopy
  • Chemical Engineering

Background:

  • Accurate monitoring of strategic materials like neodymium (Nd) is crucial for production processes.
  • Traditional methods for tracking Nd mass can be time-consuming and lack real-time capabilities.
  • Advanced sensor technologies are needed to improve efficiency and safety in chemical separations.

Purpose of the Study:

  • To develop and validate a near-real-time system for tracking neodymium mass in effluent streams.
  • To integrate visible-near-infrared (vis-NIR) absorption spectroscopy with a flow sensor for continuous monitoring.
  • To establish a robust method for calculating instantaneous and total Nd mass processed.

Main Methods:

  • A fiber-optic vis-NIR absorption spectroscopy system was coupled with an in-line flow sensor.
  • A partial least-squares regression (PLSR) model was trained using vis-NIR spectra of Nd-(III) in nitric acid.
  • Data streams were synchronized to combine volumetric flow rate with predicted Nd molarities for mass calculation.

Main Results:

  • The integrated system achieved near-real-time tracking of Nd mass.
  • The PLSR model accurately predicted Nd-(III) molarities based on vis-NIR spectra.
  • Synchronized data allowed for precise calculation of instantaneous and cumulative Nd mass.

Conclusions:

  • The developed system provides critical technical infrastructure for enhanced monitoring in chemical separations.
  • This methodology supports improved process control and the production of strategic materials and isotopes.
  • The integration of spectroscopy and flow sensing offers a novel approach for real-time elemental mass tracking.