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Near-Real-Time Material Tracking: Combining Vis-NIR Spectroscopy with Flow Sensing for Accurate Nd(III)
Sawyer B Irvine1, Luke R Sadergaski1, Cannon Giglio1
1Oak Ridge National Laboratory, 1 Bethel Valley Road, Oak Ridge, Tennessee 37830, United States.
ACS Omega
|April 27, 2026
Summary
A new system uses fiber-optic spectroscopy and flow sensors to track neodymium (Nd) mass in real-time during chemical separations. This method improves monitoring for strategic material production.
Area of Science:
- Analytical Chemistry
- Spectroscopy
- Chemical Engineering
Background:
- Accurate monitoring of strategic materials like neodymium (Nd) is crucial for production processes.
- Traditional methods for tracking Nd mass can be time-consuming and lack real-time capabilities.
- Advanced sensor technologies are needed to improve efficiency and safety in chemical separations.
Purpose of the Study:
- To develop and validate a near-real-time system for tracking neodymium mass in effluent streams.
- To integrate visible-near-infrared (vis-NIR) absorption spectroscopy with a flow sensor for continuous monitoring.
- To establish a robust method for calculating instantaneous and total Nd mass processed.
Main Methods:
- A fiber-optic vis-NIR absorption spectroscopy system was coupled with an in-line flow sensor.
- A partial least-squares regression (PLSR) model was trained using vis-NIR spectra of Nd-(III) in nitric acid.
- Data streams were synchronized to combine volumetric flow rate with predicted Nd molarities for mass calculation.
Main Results:
- The integrated system achieved near-real-time tracking of Nd mass.
- The PLSR model accurately predicted Nd-(III) molarities based on vis-NIR spectra.
- Synchronized data allowed for precise calculation of instantaneous and cumulative Nd mass.
Conclusions:
- The developed system provides critical technical infrastructure for enhanced monitoring in chemical separations.
- This methodology supports improved process control and the production of strategic materials and isotopes.
- The integration of spectroscopy and flow sensing offers a novel approach for real-time elemental mass tracking.

