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Scalable Solution-processed Fabrication Strategy for High-performance, Flexible, Transparent Electrodes with Embedded Metal Mesh
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Fabrication of Energy-Efficient Smart Windows Using All-Solution-Processed Interconnected Ag Transparent Electrodes.
Jaya Priya Vasudevan1, R Neha1, S Kiruthika1
1Department of Physics, School of Electrical and Electronics Engineering, SASTRA Deemed to be University, Thanjavur 613 401, Tamil Nadu, India.
ACS Applied Materials & Interfaces
|April 30, 2026
Summary
This study presents a scalable, solution-based method for creating silver transparent conducting electrodes (TCEs) using electrospun polymer masks and etching. These electrodes offer tunable properties and are effective in smart windows and transparent heaters.
Area of Science:
- Materials Science
- Nanotechnology
- Optoelectronics
Background:
- Transparent conducting electrodes (TCEs) are crucial for optoelectronic devices.
- Indium tin oxide (ITO) is the standard TCE but is expensive due to indium scarcity.
- A cost-effective and scalable alternative to ITO is needed.
Purpose of the Study:
- To develop a scalable, lithography-free method for fabricating silver (Ag) TCEs.
- To demonstrate the tunable optoelectronic properties of the fabricated Ag TCEs.
- To showcase the application of Ag TCEs in transparent heaters and smart windows.
Main Methods:
- Fabrication of Ag thin films using Tollens' reagent.
- Utilization of electrospun polymer fibers as sacrificial masks.
- Selective wet-chemical etching to form an interconnected Ag network.
- Encapsulation with polydimethylsiloxane (PDMS) for mechanical stability.
Main Results:
- Achieved tunable optical transmittance (45–93%) and sheet resistance (13–427 Ω/□).
- Demonstrated Ag/PDMS electrodes as efficient transparent heaters (∼74 °C at 2.5 V).
- Successfully controlled the transparency of hydroxypropyl methylcellulose (HPMC)-based smart windows.
Conclusions:
- A simple, scalable, and complete solution-based fabrication technique for TCEs was established.
- The developed Ag TCEs are suitable for next-generation flexible optoelectronics.
- This lithography-free method offers a promising alternative to traditional TCE fabrication.
Keywords:
Tollen’s reagentelectrospinningsilver networksmart windowtransparent electrodetransparent heater
