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Regulating Mechano-Electrochemical Process for Uniform Lithium-Ion Extraction in Ni-Rich Single-Crystal Cathodes.
Xincheng Lei1, Hui Sheng2, Qintao Liao3
1Beijing National Laboratory For Condensed Matter Physics, Institute of Physics, Chinese Academy of Sciences, Beijing, China.
Angewandte Chemie (International Ed. in English)
|May 1, 2026
Summary
Mechanical compression in lithium-ion battery cathodes unexpectedly improves performance by self-passivating defects and enhancing stability. Densification reduces porosity, boosting electronic connectivity and rate capability for durable, high-energy batteries.
Area of Science:
- Materials Science
- Electrochemistry
- Battery Technology
Background:
- Mechanical and electrochemical processes are key to lithium-ion battery cathode performance.
- Lattice defects, both electrochemically and mechanically induced, are typically seen as detrimental to cycling stability.
Purpose of the Study:
- To investigate the impact of mechanically introduced defects during electrode fabrication on cathode performance.
- To challenge the assumption that mechanically introduced defects are always harmful.
- To understand the multiscale mechano-electrochemical coupling in battery electrodes.
Main Methods:
- Transmission electron microscopy (TEM) to analyze structural defects.
- Electrochemical cycling to assess performance and stability.
- Molecular dynamics (MD) simulations to model ion transport and stress concentration.
Main Results:
- Mechanically introduced defects are self-passivated during cycling and negligibly impact degradation.
- Electrode densification enhances cycling stability and rate capability by reducing porosity and improving electronic connectivity.
- Capacity degradation is primarily caused by lattice distortions during the H2-H3 phase transition, which are mitigated by densification.
Conclusions:
- Contrary to assumptions, mechanical compression and subsequent densification can improve cathode performance.
- Densified electrodes exhibit enhanced durability due to alleviated strain, gliding, and crack propagation.
- Optimizing electrode manufacturing through densification offers a pathway to durable, high-energy lithium-ion batteries.

